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 Capacitors with Screw Terminals Long Useful Life - 85 C B43564, B43584
Long-life grade capacitors Applications
I Frequency converters I Uninterruptible power supplies I For switch-mode power supplies in professional
B43564 B43584
equipments Features
I High reliability I Extremely good electrical characteristics and
KAL0567-B
B43564
B43584
small dimensions
I High ripple current capability I All-welded construction ensures reliable
electrical contact
I Version with optimized construction for base cooling
2-pad solution) available
I Version with low-inductance design available I Self-extinguishing electrolyt
Construction
I I I I I
Charge-discharge proof, polar Aluminum case with insulating sleeve Poles with screw terminal connections Mounting with ring clips, clamps or threaded stud The bases of types with threaded stud and d 76,9 mm are not insulated, types with d = 91 mm have fully insulated bases
133 10/02
B43564 / B43584 Long Useful Life - 85 C
Specifications and characteristics in brief Rated voltage UR Surge voltage US Rated capacitance CR Capacitance tolerance Leakage current IL (5 min, 20 C) Self-inductance ESL 350 ... 500 VDC 1,15 * UR (for UR 250 VDC) 1,10 * UR (for UR 350 VDC) 820 ... 10 000 F 20 % M
C R U R 0,7 I L 0,3 A ae ------- -------o + 4 A e F V o
Approx. 20 nH Capacitors with low-inductance design: d 64,3 mm: approx. 13 nH
Useful life 85 C; UR; I~R 40 C; UR; 1,5 * I~R 40 C; UR; 1,4 * I~R
350...450 V > 15 000 h > 250 000 h
500 V
Requirements: 30 % of initial value 3 times initial specified limit initial specified limit
> 12 000 h C/C ESR - > 250 000 h I L
Failure percentage: 1 % Failure rate: 40 fit ( 40 * 10 -9/h) (for definiton "fit", refer to chapter "Quality", page 62) Voltage endurance test 85 C; UR 2 000 h Post test requirements: C/C ESR IL 10 % of initial value 1,3 times initial specified limit initial specified limit
Vibration resistance
To IEC 60068-2-6, test Fc: displacement amplitude 0,75 mm, frequency range 10 to 55 Hz, acceleration max. 10 g, duration 3 x 2 h To IEC 60068-1: 25/085/56 (- 25 C/+ 85 C/56 days damp heat test) Similar to CECC 30301-803, CECC 30301-807 IEC 60384-4
IEC climatic category Detail specifications Sectional specification
Ripple current capability Due to the ripple current capability of the contact elements, the following current upper limits must not be exceeded: Capacitor diameter 51,6 mm 30 A 64,3 mm 40 A 76,9 mm 50 A 91,0 mm 70 A
I~max
134 10/02
B43564 / B43584 Long Useful Life - 85 C
Dimensional drawings Type B43564 Ring clip/clamp mounting Type B43584 Threaded stud mounting
M5: min. reach of screw = 8 mm M6: min. reach of screw = 12 mm*) *) 8 mm for low-inductance design
Positive pole marking: + The base of types with stud mounting and d = 91 mm is fully insulated (the lengths l and l1 are increased by 0,5 mm in these cases). For types with stud mounting and d 76 mm the base is not insulated. Also refer to the notes on mounting given on page 168. Dimensions and weights Terminal M5 M5 M5 M6 M6 M6 M6 M6 M6 Dimensions (mm) with insulating sleeve +0 d I1 I1 1 I2 - 1 l3 51,6 +0/-0,8 80,7 51,6 +0/-0,8 105,7 64,3 +0/-0,8 105,7 76,9 +0/-0,7 105,7 76,9 +0/-0,7 143,2 76,9 +0/-0,7 220,7 91,0 +0/-2 91,0 +0/-2 91,0 +0/-2 97,0 144,5 221,0 87,2 112,2 112,2 111,5 149,0 226,5 103,3 149,8 226,3 17 17 17 17 17 17 17 17 17 7,0 +0,2/-1 7,0 +0,2/-1 7,0 +0,2/-1 Approx. wt. (g) 220 280 440 540 840 1300 750 1200 1900
d1
d2 max d3 max a
13,5 13,5 13,5 17,7 17,7 17,7 17,7 17,7 17,7
+ 0,2 - 0,4
M 12 8,2 M 12 8,2 M 12 8,2
22,2 22,2 28,5 31,7 31,7 31,7 31,7 31,7 31,7
6,4 +1,1/-0,8 M 12 17,7 6,4 +1,1/-0,8 M 12 17,7 6,4 +1,1/-0,8 M 12 17,7 6,4 +1,1/-0,8 M 12 17,7 6,4 +1,1/-0,8 M 12 17,7 6,4 +1,1/-0,8 M 12 17,7
Dimensions are also valid for 2-pad solution and low-inductance design.
Packing For ecological reasons the packing is pure cardboard. Capacitor diameter d 51,6 mm 64,3 mm Packing units (pieces) 22 15 Capacitor diameter d 76,9 mm 91,0 mm 135 10/02 Packing units (pieces) 12 8
B43564 / B43584 Long Useful Life - 85 C
Special designs
I Low-inductance design I 2-pad solution
Design for optimized connection of the capacitor to the heatsink when using base cooling. This version is available for capacitors without threaded stud and for diameters 64,3 mm (cf. I~R(B) in table "Technical data and ordering codes" and useful life graphs).
Thermopad thickness 0,5 mm 0,2 mm
Heatsink
KAL0823-3-E
Ordering codes: Design Low inductance (13 nH) 2-pad solution Identification in 3rd block of ordering code M003 M006 Remark For capacitors with diameter d 64,3 mm For capacitors with diameter d 64,3 mm and without threaded stud
Accessories The following items are included in the delivery package, but are not fastened to the capacitors: Thread For terminals M5 M6 For mounting M 12 Toothed washers A 5,1 DIN 6797 A 6,4 DIN 6797 Screws/Nuts Cylinder-head screw M 5 x 8 DIN 84-4.8 Cylinder-head screw M 6 x 12 DIN 85-4.8 Maximum torque 2 10 Nm Nm 2,5 Nm
J 12,5 DIN 6797 Hex nut BM 12 DIN 439
The following must be ordered separately: Ring clips Clamps for capacitors with d 64,3 mm Insulating parts 136 10/02
B44030 (cf. page 169) B44030 (cf. page 173) B44020 (cf. page 166)
B43564 / B43584 Long Useful Life - 85 C
Overview of available types
UR (VDC) CR (F)
820 1 000 1 200 1 500 1 800 2 200 2 700 3 300 3 900 4 700 6 000 6 800 8 200 10 000
350
400
450
500 51,6 x 80,7
Case dimensions d x l (mm) 51,6 x 80,7 51,6 x 105,7 51,6 x 105,7 64,3 x 105,7 51,6 x 80,7 51,6 x 105,7 64,3 x 105,7 76,9 x 143,2 51,6 x 105,7 51,6 x 105,7 64,3 x 105,7 64,3 x 105,7 76,9 x 105,7 76,9 x 105,7 76,9 x 143,2 76,9 x 143,2 76,9 x 105,7 76,9 x 143,2 91,0 x 144,5 76,9 x 220,7 91,0 x 97,0 76,9 x 220,7 91,0 x 144,5 76,9 x 220,7 91,0 x 144,5 76,9 x 220,7
The capacitance and voltage ratings listed above are available in different cases upon request. Other voltage and capacitance ratings are also available upon request.
137 10/02
B43564 / B43584 Long Useful Life - 85 C
Technical data and ordering codes
UR
CR 100 Hz 20 C VDC F
350
Case dimensions dxl mm
ESRmax 100 Hz 20 C m
Zmax 10 kHz 20 C m
120 93 66 47 38 32 23 20 120 81 65 51 35 32 27 130 89 65 49 38 38 32 177 120 80 55 38
I~max 100 Hz 40 C A
14 17 21 29 36 41 57 50 14 18 22 29 41 44 53 15 19 25 32 42 46 49 11,9 16,1 21,1 28,2 38,2
I~max 100 Hz 85 C A
6,4 8,1 10 14 17 19 27 29 6,6 7,7 9,7 13 19 21 25 6,9 8,9 12 15 20 21 23 4,4 6,0 7,9 10,5 14,2
I~R 100 Hz 85 C A
5,1 6,5 8,0 11 13 15 21 23 5,2 6,7 8,3 11 15 16 20 5,4 7,0 9,2 12 16 17 18 4,4 6,0 7,9 10,5 14,2
I~R(B) Ordering code1) 100 Hz 85 C A
8,8 10 14 19 25 25 36 32 9,8 11 14 16 32 22 33 8,9 12 16 19 20 28 25 8,6 10,5 13,7 20,0 23,7 B435*4A4108M000 B435*4A4158M000 B435*4B4228M000 B435*4B4338M0002) B435*4B4478M0002) B435*4A4608M0002) B435*4A4828M0002) B435*4A4109M0002) B435*4A0108M000 B435*4A0158M000 B435*4A0228M0002) B435*4A0338M0002) B435*4B0478M0002) B435*4A0608M0002) B435*4A0688M0002) B435*4A5108M000 B435*4A5158M0002) B435*4A5228M0002) B435*4A5338M0002) B435*4A5478M0002) B435*4J5478M0002) B435*4A5608M0002) B435*4A6827M000 B435*4A6128M000 B435*4A6188M0002) B435*4A6278M0002) B435*4A6398M0002)
1 000 51,6 x 80,7 130 1 500 51,6 x 105,7 93 2 200 51,6 x 105,7 3 300 64,3 x 105,7 4 700 76,9 x 105,7 6 000 76,9 x 143,2 8 200 91,0 x 144,5 10 000 76,9 x 220,7 72 48 38 32 23 20
400
1 000 51,6 x 80,7 130 1 500 51,6 x 105,7 93 2 200 64,3 x 105,7 3 300 76,9 x 143,2 4 700 91,0 x 97,0 6 000 76,9 x 220,7 72 54 35 32
450
6 800 91,0 x 144,5 27 1 000 51,6 x 105,7 140 1 500 64,3 x 105,7 2 200 76,9 x 105,7 3 300 76,9 x 143,2 4 700 76,9 x 220,7 4 700 91,0 x 144,5 6 000 76,9 x 220,7 99 72 51 38 38 32
500
820 51,6 x 80,7 195 1 200 51,6 x 105,7 132 1 800 64,3 x 105,7 2 700 76,9 x 105,7 3 900 76,9 x 143,2 89 60 42
1) * "6" = for capacitors with ring clip/clamp mounting "8" = for capacitors with threaded stud 2) For 2-pad solution (types without threaded stud) and for low-inductance design, see page 136.
138 10/02
B43564 / B43584 Long Useful Life - 85 C
Useful life depending on ambient temperature TA (for natural cooling) and versus temperature of case base TB (for base cooling) under ripple current operating conditions1)
UR = 350 ... 450 V
3,0
KAL0529-Y
~ ; ~ ~ R ~ R (B)
2,0 1,5 1,0
B43564/584
250 000 h
100 000 h
50 000 h
25 000 h
15 000 h
0,5 0 40
12 000 h
90 C 100 TA ; T B
KAL0530-2
50
60
70
80
UR = 500 V
3,0 B43564/584
~ ; ~ ~R ~R (B)
2,0 1,5 1,0
250 000 h
100 000 h
50 000 h
25 000 h
0,5 0 40
50
60
70
80
12 000 h
90
C 100 TA; TB
1) The ripple current refers to I~R for natural cooling or to I~R(B) for base cooling, respectively. Refer to page 40 for an explanation on how to interpret the useful life graphs.
139 10/02
B43564 / B43584 Long Useful Life - 85 C
Frequency factor of permissible ripple current I~ versus frequency f
1,5 ~f B43564/584 ~100 Hz 1,3 1,2 1,1 1,0 0,9 0,8
KAL0398-T
c b a
d (mm)
Curve
5 10 2 5 10 3 Hz 2 f
51,6 c
64,3 b
76,9 a
91,0 c
Frequency characteristics of ESR Typical behavior
KAL0396-C
1,5
ESR f ESR 100 Hz
B43564/584
1,2 1,1 1,0 0,9 0,8 0,7 0,6 0,5 5 10 2 5 10 3 Hz 2 f a b c
d (mm)
Curve
51,6 c
64,3 b
76,9 a
91,0 a
140 10/02
B43564 / B43584 Long Useful Life - 85 C
Impedance Z versus frequency f Typical behavior at 20 C
10 3
KAL0397-K
Z
10 2 4 10 1 4 10 0 4 10
_1
B43564/584
1500 F/250 V 15000 F/160 V
4 10
_2
10 1
10 2
10 3
10 4
10 5
10 6 Hz 10 7 f
141 10/02
Herausgegeben von EPCOS AG Unternehmenskommunikation, Postfach 80 17 09, 81617 Munchen, DEUTSCHLAND ++49 89 636 09, FAX (0 89) 636-2 26 89
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EPCOS AG 2002. Vervielfaltigung, Veroffentlichung, Verbreitung und Verwertung dieser Broschure und ihres Inhalts ohne ausdruckliche Genehmigung der EPCOS AG nicht gestattet.
Bestellungen unterliegen den vom ZVEI empfohlenen Allgemeinen Lieferbedingungen fur Erzeugnisse und Leistungen der Elektroindustrie, soweit nichts anderes vereinbart wird. Diese Broschure ersetzt die vorige Ausgabe. Fragen uber Technik, Preise und Liefermoglichkeiten richten Sie bitte an den Ihnen nachstgelegenen Vertrieb der EPCOS AG oder an unsere Vertriebsgesellschaften im Ausland. Bauelemente konnen aufgrund technischer Erfordernisse Gefahrstoffe enthalten. Auskunfte daruber bitten wir unter Angabe des betreffenden Typs ebenfalls uber die zustandige Vertriebsgesellschaft einzuholen. Published by EPCOS AG Corporate Communications, P.O. Box 80 17 09, 81617 Munich, GERMANY ++49 89 636 09, FAX (0 89) 636-2 26 89
EPCOS AG 2002. Reproduction, publication and dissemination of this brochure and the information contained therein without EPCOS' prior express consent is prohibited.
Purchase orders are subject to the General Conditions for the Supply of Products and Services of the Electrical and Electronics Industry recommended by the ZVEI (German Electrical and Electronic Manufacturers' Association), unless otherwise agreed. This brochure replaces the previous edition. For questions on technology, prices and delivery please contact the Sales Offices of EPCOS AG or the international Representatives. Due to technical requirements components may contain dangerous substances. For information on the type in question please also contact one of our Sales Offices.
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